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RF & Wireless Systems · Hardware

Wireless Analog & Digital Data Link

Model code: RT152-M16 / SLI16 / SLR16

Carry 4–20 mA / 0–10 V signals wirelessly.

RT152 M16 master unit: DIN-rail housing with 16-input and RS485 terminals on top, 433 MHz antenna and 16 input LEDs

Overview

The problem in the field. Between a field sensor (level, pressure, flow, temperature) and the control room there may be a road, a river, a railway, another company's property or simply several hundred meters. Running cable means trenching, permits and theft; the longer a 4–20 mA line gets, the more noise and grounding problems it picks up. Collecting multi-point contact signals (motor status, doors, level switches) one cable at a time is expensive.

The solution. The data link digitizes the digital inputs and analog signals at one end and carries them over 433 MHz to the other end, where relay and analog outputs hand them to the PLC "as if hard-wired". The M16 master unit of the RT152 family collects 16 inputs, talks to the PLC over RS485 / Modbus RTU and is monitored through a web interface; SLI16 input and SLR16 relay expansion units increase the channel count. If the link drops, the outputs go to a defined safe state and a fault contact is signaled.

Expansion. The new series targets a battery-powered telemetry node (powering a level/flow/pressure sensor from a battery or solar panel and reporting periodically) and a pulse (meter) input (wireless reading of water/electricity meters through their S0 pulse output, sharing its platform with the Wireless Meter Reading Node). Modbus TCP via the Wireless Gateway / RTU, cloud monitoring via Telemetry & Process Intelligence and use as a building block of the IIoT Retrofit Kit are planned.

RT152 family side by side on a DIN rail: M16 master, SLI16 input and SLR16 relay units
Product family

Features

  • Transparent I/O: an input contact appears as a relay at the far end; to the PLC it behaves like a cable.
  • One-to-one analog transfer: 0/4–20 mA, 0–10 V, potentiometer, joystick (analog/digital); the same platform as the analog speed transfer in crane and machine remotes.
  • Master + expansion architecture: M16 master with SLI16 input and SLR16 relay expansion units.
  • RS485 / Modbus RTU: channel states and analog values are passed to the PLC as registers.
  • Web interface (M16): channel status, RSSI and configuration from a browser.
  • Link monitoring: heartbeat packets, link-fault relay and LED, defined safe state.
  • Optional modules: directional antenna and IP65 field enclosure.
  • TargetAdjustable safe state: the timeout and output state on link loss are user-configurable.
  • TargetModbus TCP and cloud: Modbus TCP through the Wireless Gateway / RTU, cloud monitoring through Telemetry & Process Intelligence.
  • TargetTelemetry node: battery or solar powered; periodic reports from a level, flow or pressure sensor with battery and RSSI data; shared with the well and reservoir system.
  • TargetPulse (meter) input: S0 water/electricity meter reading and production counting; the same EC-PLS board as the meter reading node.
  • TargetRepeater: range extension with the same hardware.
  • TargetIIoT Retrofit Kit building block: connecting legacy machine fleets without tearing anything out.

RT152 family

RT152 family
Model codeUnitContentsStatusRequest a quote
M16Master unit16 inputs; RS485 / Modbus RTU; web interface (channel status, RSSI, configuration)In the fieldRequest a quote: M16
SLI16Input expansionAdditional input channels for the masterIn the fieldRequest a quote: SLI16
SLR16Relay expansion16 relay outputsIn the fieldRequest a quote: SLR16
—TargetTelemetry nodeBattery or solar powered; level, flow or pressure sensor; periodic reports with battery and RSSI dataPlannedRequest a quote: Telemetry node
—TargetPulse-input version4× S0/reed meter inputs; shared with the meter reading nodePlannedRequest a quote: Pulse-input version

Specifications

Values marked “Target” are design targets, next-generation values or chip-vendor data; they are updated as measurement and certification are completed.

Current system (RT152)
FamilyM16 master + SLI16 input and SLR16 relay expansion units
Frequency433 MHz
Digital channels16 digital inputs + 16 relays; more with expansion units
Analog channels8 analog outputs; 4–22 mA analog input
Analog signal types0/4–20 mA, 0–10 V, potentiometer, joystick
PLC interfaceRelay contacts, analog outputs, RS485 / Modbus RTU
Web interfaceChannel status, RSSI and configuration (M16)
On link lossOutputs go to a defined safe state; link-fault contact and LED
Radio (new series)
Frequency band433.05–434.79 MHz, 8 channels; 868 MHz as an optionTarget
Output power+22 dBmTarget
Receiver sensitivity−129 dBm @ SF11Target
ModulationLoRa SF7–SF10 (low SF for faster analog updates)Target
Data rate~5.5 kbps at SF7Target
Antenna connectorSMA (EC carrier board)Target
Range
Open field≥ 2000 m (SF9, 2 m height)Target
Industrial environment≥ 300 mTarget
Communication & security
EncryptionAES-128-CCMTarget
Addressing16-bit network ID (NetID) + 16-bit addressTarget
Systems on the same site≥ 8 independent networksTarget
Performance & fail-safe
Digital input → relay≤ 100 ms (SF7)Target
Analog update rate100 ms–10 s, adjustableTarget
Fail-safe on link loss1–60 s, adjustableTarget
WatchdogIndependent hardware watchdog (IWDG)Target
Power
Supply9–36 VDC; 230 VAC adapterTarget
ConsumptionDepends on the number of relays
Standby consumption< 2 WTarget
Battery nodeBased on EM-G0L-433-LP; sleep < 10 µA; ≥ 3 years at 15-minute reportingTarget
Inputs / outputs (new series)
Digital inputs16 opto-isolated inputs, 12–24 V (EC-DIO16)Target
Relay outputs16 relays 5 A / 250 VAC or transistor outputs (EC-DIO16)Target
Analog inputs4× 4–20 mA / 0–10 V, 16-bit (EC-AIO)Target
Analog outputs2× 4–20 mA / 0–10 V, 12-bit DAC (EC-AIO)Target
Pulse inputs4× S0/reed, ≤ 10 kHz (EC-PLS)Target
Interfaces (new series)
Serial communicationIsolated RS485, Modbus RTU (EC-485); Modbus TCP through the Wireless Gateway / RTUTarget
Wi-Fi / webConfiguration over web and BLE via ESP32 (EM-G0LW)Target
Mechanical & environmental
EnclosureDIN-rail housing, 6–9 modulesTarget
Mounting35 mm DIN railTarget
Operating temperature−25…+70 °CTarget
HumidityUp to 95 %, non-condensingTarget
Warranty & service
Warranty2 years; manufacturing and service in Ankara

Applications

  • Water and wastewater plants
  • Well and reservoir sites
  • Mines and quarries
  • Cement and chemical plants
  • Glass / porcelain kiln lines
  • Machine-to-panel analog control
  • Crane / machine receiver side
  • Energy and infrastructure sites
  • Legacy machine fleets (retrofit)

The ready-made system for well and reservoir applications is described on the Wireless Well & Reservoir Control System page. Analog speed transfer in crane and machine remotes uses the same platform as the Wireless Crane Control System and Wireless Machine Start & Control.

Target applications: level/flow/pressure telemetry and leak/loss monitoring in water networks (with Telemetry & Process Intelligence).

Fuel tank sites: tank farms are ATEX/Ex zones and the current hardware has no Ex certification. This application is only considered case by case, with Ex-certified sensors and installation outside the zone or in a certified enclosure.

Compliance & documentation

There is no CE declaration of conformity or RED test report for the RT152 family yet. Product documentation is being prepared according to the plan below, starting at module level.

  • CE – RED 2014/53/EU (EN 300 220-2, EN 301 489-1/-3)
    Starting at module level
    Target
  • EMC – EN 61326-1 / EN 61000-6-2 / EN 61000-6-4
    Target
  • LVD – EN 61010-1
    Version with 230 VAC adapter
    Target
  • RoHS declaration
    Target
  • ATEX / Ex
    Fuel tank sites are assessed separately, case by case
    Out of scope
  • CE declaration of conformity, user manual, Modbus register map and terminal diagram
    Target

References

Some of the organizations using this product family.

  • Adel Elektrik Otomasyon

Frequently asked questions

Will my PLC see the signal as if it were wired?

Yes. A digital input comes out as a relay contact at the far end and an analog 4–20 mA signal comes out as 4–20 mA; the values can also be read as registers over Modbus RTU.

What happens to the outputs if the link drops?

After a defined timeout the output end puts the relays into a safe state and drives the analog output to a fault value; the link fault is signaled by a contact and an LED. The new series targets an adjustable timeout and safe state.

Do several links on the same site interfere with each other?

No; every link has its own ID. The new series targets at least 8 independent networks through channel and network-ID combinations.

How many channels can it carry?

The current system carries 16 digital inputs + 16 relays (more with expansion units) and offers 8 analog outputs and a 4–22 mA analog input. The new series targets 4 analog inputs (16-bit), 2 analog outputs and 4 pulse inputs.

How can the range be extended?

Mount the antenna high and in line of sight, and use a directional antenna (Industrial RF Antenna Series). The new series targets repeater support.

Can I read meters with it?

Water and electricity meter reading is targeted with a pulse (S0) input version; it shares its platform with the Wireless Meter Reading Node.

Can it run on batteries?

The telemetry node version is intended to report periodically on battery or solar power. Continuous analog transfer requires a 24 V supply.

Can it be used on fuel tanks?

Tank sites are Ex zones and the current hardware has no Ex certification. It is only considered case by case, with installation outside the zone and Ex-certified sensors.

What about warranty and service?

2-year warranty; manufacturing and service in Ankara.

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